If you’re new to DIY projects, the idea of cutting steel might sound intimidating, but it’s easier than you think. Steel corrugated panels and tiles from Dakota Tin are designed for both durability and style, whether you’re using them for wainscoting, accent walls, or creative home updates. With the right tools and safety steps, you can cut and install these panels without hassle.
How to Cut a Steel Panel or Tile
Cutting steel corrugated panels or tiles comes down to choosing the right tool for your project size:
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Power Shears: The easiest option for beginners. Electric shears cut cleanly and quickly through corrugated steel.
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Angle Grinder with a Metal Cutoff Wheel: Great for long, straight cuts. This method gives precision but does throw sparks, so make sure you’re working in a safe area.
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Circular Saw with a Metal Blade: Another effective way to handle longer cuts. Use steady pressure to avoid binding.
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Tin Snips: Perfect for small adjustments and trimming edges. They work best for short cuts or finishing work.
Mark your measurements carefully with a marker or painter’s tape before cutting. Always clamp the panel in place to prevent movement and ensure a straighter cut.
Get more details on cutting steel panels in our instructional guide or watch the video below.
Safety First
While cutting tiles or panels is fairly easy, safety should be your top priority. Corrugated steel edges can be extremely sharp after a cut. Always wear:
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Safety goggles to protect against flying sparks or metal shavings.
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Gloves to guard your hands against sharp edges.
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Ear protection if you’re using power tools.
After cutting, lightly file or sand down sharp edges if needed. This reduces the risk of injury during the installation process.
Using Trim Pieces for a Polished Finish
Once your steel corrugated panels are cut to size, trim pieces make installation easier and safer. Dakota Tin’s metal trim collection provides a clean, finished edge for your project while also covering sharp sides. Trim holds your panels in place securely and prevents exposed edges from being a hazard, especially important if you’re using the panels for wainscoting or in high-traffic areas.
A Beginner-Friendly Project
Learning how to cut steel corrugated panels and tiles is one of the simplest steps in transforming your space with rustic style. With a few common tools, basic safety gear, and the right trim pieces, you can handle this project even if you’re new to DIY. The result is a custom look that’s durable, stylish, and uniquely yours.